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Windproof Lighter - Trim or Replace Wick

How to replace the wick on your Zippo Windproof Lighter if it won't light anymore.

 

Q: How do I maintain my wick?

A: When your wick becomes black from carbon, pull it up with tweezers until clean wick appears – approximately 1cm. Then, trim the end to make it even with the chimney height. Perform this maintenance once or twice a year. It will be necessary to replace the wick after it has been trimmed more than two or three times. Use genuine Zippo wicks for replacement.

Q: How do I replace my wick?

A: Follow these steps to properly replace your wick:

Windproof Lighter components layed out, including lighter insert and wick

Step 1:

  • First, remove all components from the bottom of the lighter insert; flint screw, felt pad, packing material, and the old wick. 

Wick being inserted through the bottom of an empty insert

Step 2:

  • To replace the wick, insert a new wick either downward through the chimney or through the bottom of the lighter insert.  


Wick bent over the chimney edge

Step 3:

  • Next, bend the top portion of the wick over the chimney to hold it on place during assembly. 

Lighter insert packing material being reinstalled around new wick

Step 4:

  • Then, carefully reinstall the packing material in the same order it was taken out. As you are reinstalling in small pieces weave the wick between the padding in an 'S' pattern. 

Bottom felt pad being placed over the flint tube and screw reinstalled

Step 5:

  • Reinstall the felt pads over the flint tube and secure it with the flint spring. Be sure the flint does not fall out during this process. 

Excess wick being trimmed by scissors

Step 6:

  • Once your components are reinstalled put the insert back into the case and trim the wick. The lighter is ready to go. 

NOTE:  If you are still having issues with your Zippo lighter, no worries, it is covered by our famous lifetime guarantee! Please complete our repair form, which can be accessed by clicking here.